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How to Choose the Right Chevy Torque Converter

Chevy Torque Converter for Chevy GM

It’s important to know how to choose the right torque converter for your chevy GM to ensure it is the rugged ride you expect it to be.

Admittedly, torque converters are a great component in your automatic car due to the wide functions they provide.

For starters, these units help to transmit the power of the engine to the transmission and rear wheels.

It’s even more interesting to note that although torque converters may seem complex, their mode of operation is a simple one.

Now walk with us as we throw more light on this component and how you too can select the right torque converter for your chevy GM.

What is a Torque Converter?

A component that sends the engine’s power to the transmission and rear wheels is called the torque converter.

This component adopts the principle of fluid coupling while at the same time supporting the hydromechanical connection.

Also, fluid is used to aid the operation of the torque converter components including the impeller, stator, and turbine.

Fluid tends to move a turbine, which is a component that drives a series of machines.

Transmission fluid is set in motion within the shell as the crankshaft of the engine spins the finned impeller inside the shell.

The moving fluid goes through the stator before it enters the turbine that is linked to the input shaft and forward clutch assembly of the transmission.

Coupled with that, you’ll find a roller clutch where the stator is mounted and this clutch enables the one-way rotation of the stator.

Torque Converter Multiplication

Torque multiplication occurs when fluid is passed from the impeller through the stator to the turbine’s center at the transmission’s input shaft.

Here, the transmission fluid is spurned around the perimeter of the shell leading to the creation of velocity and fluid in motion.

The fluid is then passed through the finned stator and its movement is rigorous given that it gains more velocity as it moves through the turbine.

As a result, you get an interaction that is two and half times the torque that your engine would’ve provided.

It also follows that 300 lb-ft of torque at the crankshaft can be translated into two to two and a half times the number under acceleration.

The engine drives the torque converter shell, as well as, the hollow output shaft that is linked to the transmission’s front pump.

The pump provides the hydraulic pressure that is required to control shift function and aid in lubrication within the transmission.

What the hydraulic pump does is engage clutches and bands during shifting.

Further, the front pump drive shaft is hollow and its design provides access for the transmission input shaft within the middle.

Fluid passes through this hollow shaft to and from the torque converter.

Complexity in Torque Converters

The complexity in torque converters increases with the presence of a lockup feature with a clutch within the converter.

This lockup feature helps to enhance efficiency and remove slippage that is often evident when using a torque converter.

The torque multiplication ends as the clutch engages and there’s also a direct link between the crankshaft of the engine and the input shaft of the transmission.

Accordingly, this is an aspect where an automatic transmission operates like a manual transmission.

Locking torque converters often feature three-speed automatics and overdrive automatics.

While the majority of overdrive automatics enter a converter lockup in overdrive, the three-speed automatics tend to lock up in any gear range.

Stall Speed and Flash

Stall speed and flash are other terms used in relation to torque converters.

The stall speed can be defined as the RPM range once the engine moves the car.

In this case, the converter tends to stall or load and it also applies torque to the input shaft of the transmission once it attains a certain rpm range.

Flash, on the other hand, is associated with engine size and type, vehicle type and weight, and the kind of driving you intend to do.

Checking Stall Speed

To check stall speed, ensure that your car is in gear at a crawl before the throttle is hit.

On the other hand, it is often advised that you do not experiment with your car using a hard power braking at a wide-open-throttle that is not in motion.

The test may be in a bid to determine the stall speed but this may lead to damage to the engine and transmission.

Over and above that, there are stock torque converters that have a stall speed between 1,800-2,000 rpm.

The need for higher stall speeds may present itself in cases where the horsepower and torque occur at higher rpm ranges.

In a scenario of this nature, you may have a need for the stall speed and maximum engine torque to occur around the same rpm range.

Hence, if the maximum torque is 3,500 rpm the stall speed will be around there.

Conclusion

Good knowledge of torque converters will help you choose the right torque converter for your chevy GM.

This is an important component in your car since it impacts the vehicle’s torque and horsepower.

There’s also the stall speed to consider, flash, as with other terms.

Each of these has been covered above to help you make the most of your ride.

Shifting Your 4L60E Transmission From Weak to Wicked

4L60E Transmission inside a white and blue muscle car driving on the highway

Rebuilding your 4L60E transmission can transform it into a tougher performance transmission.

It’ll have more durable components, increased torque and horsepower, and be more rugged for the road.

A rebuild of this nature allows you to gain the full benefits evident on higher transmission models.

On the other hand, the 4L60E denotes a “4” four-speed, “L” longitudinal installation, “60” light-to-medium-duty use, and 6,000-pounds gross vehicle weight that is “E” electronically controlled.

This transmission is based on the 700-R4, which was launched to handle fuel economy.

The 4L60E as a computer-control system features a powertrain control module (PCM) that aids in control using sensors like the throttle position sensor (TPS) and vehicle speed sensor (VSS).

A rebuild of the 4L60E will make it a more reliable, solid transmission.

How to Improve the Performance of Your 4L60E Transmission

The goal is to give your 4L60E transmission a greater torque capacity and horsepower to improve its performance.

Accordingly, here’s what you need to begin:

1. Disassemble Parts:

Rebuilding your 4L60E transmission requires that you disassemble its hard parts and lay them neatly on a bench.

You’ll notice that this transmission has a close resemblance to the 700-R4, 4L60, 4L65E, and even 4L75E transmissions.

Nevertheless, there are still slight differences between the 4L60E and the aforementioned transmissions.

2. Sun Reaction Shell:

The 4L60E has its factory sun reaction shell, which is less durable than a customized sun shell.

The factory shell may fail easily and end break around its hub.

To that effect, opt for a thicker sun shell whose center hub is stronger to ensure that the component stands the test of time.

Your shell also needs to have a radiused spline area and Torrington bearing. The latter helps to reduce friction in the area, as well, as heat.

3. Front Planet and Ring Gear:

Increasing the torque and horsepower capacity of the 4L60E transmission by 20% requires that you upgrade to a five-pinion front planet and ring gear.

This means you won’t be relying on the four pinions front planet.

The result is evident in a spread of torque across a larger mechanical surface area.

An increased torque can also be tied to the 400-500 horsepower support you’ll be getting from using a five-pinion front planet.

This torque capacity is comparable to that of the 4L65E/4L75E transmission.

A 29-element sprag for 700-R4, 4L60, and 4L60E is another useful component that will offer you more torque capacity.

4. Clutch Apply Piston:

A more enhanced hydraulic holding power and stability can be derived from the use of a larger 3-4 clutch overrun clutch apply piston coupled with an input drum reinforcement sleeve.

There’s also the need to use a Teflon-impregnated stator support bushing which offers more stability and smoothness.

Over and above that, opting for forward clutch apply pistons should be of the best quality (steel) to reduce the potential for failure.

5. Second and Fourth-gear Band Servo Pistons:

There are Second and Fourth-gear band servo pistons that are larger, which you can opt for.

These ones will give your transmission around 18 percent more band-apply capacity.

Other components to consider include Raybestos forward, overrun, and reverse input clutches and steels.

Raybestos clutches come with friction materials which reduce heat faster.

6. Input shafts:

Rebuilding your 4L60E requires the use of multiple-input shafts.

These are a hardened 4L60E input shaft, heavy-duty late-model 4L60E input shaft (4L75E), and stock 4L60E input shaft.

With these shafts in place, make an upgrade to a high-volume 13-element (vane) pump to support the pressure and volume.

7. New Soft Components:

There’s a need to get new soft parts including seals, bushings, and clutches.

The hard parts of the transmission can be inspected and then upgrades made to it.

Also, give consideration to the anti-chatter spring since it can impact the performance of the 4L60E.

8. Clutch Drum:

Clutch drums need to be resurfaced to support better band engagement.

If the clutch drum is beyond resurfacing, then it should be left aside.

The reverse input clutch drum consists of Raybestos high-performance clutch frictions to reduce friction and heat.

These Raybestos high-performance frictions offer more without slippage, while also supporting better power transfer.

On the other hand, heat can impact negatively on your transmission’s life.

9. Teflon Sealing Rings:

Teflon sealing rings are a better option to iron sealing rings.

The reason lies in the fact that iron sealing rings are not durable and break easily while those made of teflon last longer.

Nonetheless, you’ll need a bit of knowledge to properly install the teflon sealing rings since they are harder to install compared to iron sealing rings.

10. Reverse Input Drum:

You can load the reverse input drum onto the input drum.

The input drum should be fitted with a hardened input shaft to ensure it is durable and can support the 400-500-horse capacity of this transmission.

There’s a teflon sealing ring installation tool that can make your installation even easier

11. Installation:

Proceed to install the Raybestos Pro Series band and tie it to the servo while also adjusting it properly.

And even before the torque converter is installed, proceed to install the 13-element high-capacity front pump.

While choosing your torque converter, give great consideration to the stall speed, your engine’s torque curve, and your car’s usage most time.

Conclusion

These are the components and list of steps you need to make your 4L60E a more rugged transmission.

It’ll have durable components that can better dissipate heat while at the same time offering more torque and horsepower.

The result is improved performance while you hit the road.

It also follows that you do not have to upgrade this transmission to a more modern one since a simple rebuild of this nature will improve its torque.

Nevertheless, resort to the car repair shop if you’re unable to handle this rebuild yourself to ensure you don’t damage the transmission’s components.

Where Max Power and Good Cruisin’ Collide, the 4L80E Transmission Awaits

the 4L80E transmission

There are several benefits of having an overdrive transmission.

First off, these transmissions enable a car to use deep rear gears, which results in impressive launches.

There’s also the possibility of getting highway cruising ability with the use of these transmissions.

Despite these benefits, a good number of overdrive transmissions have a common issue of durability.

The 700-R4, for instance, as with other overdrive transmissions cannot withstand severe abuse, which is why the TH400 (Turbo-Hydramatic 400) is often used as a better option.

While switching to the TH400 may sound good, you can take it one step further to have durability and the full benefits of an overdrive Fourth gear.

How’s that? It’s with the use of the 4L80E transmission, a heavy-duty automatic overdrive that is based on the TH400.

About the 4L80E Transmission

The 4L80E transmission was launched by General Motors (in the early 1990s) and it was designed for longitudinal engine configurations.

The 4L80 abbreviation denotes, 4-Speed, Longitudinally mounted, and for 8000 lbs. vehicle weights.

It’s seen as a truck automatic transmission that features similar internal components to the TH400.

But unlike the TH400, the 4L80E sports an overdrive Fourth gear.

It also relies on electronics to control shift points, firmness, as with several other functions.

Today, you’ll find the 4L80E in several hot rods unlike a few years ago, where older cars lacked the electronics or computer controls to support this transmission.

Nonetheless, it is worth mentioning that the 4L80E was only used in Chevrolet/GMC pickups, the Hummer H1, Suburban 2500s, vans, and commercial vehicles when it was first launched.

The transmission was later used in Rolls-Royce and Bentley vehicles, and further modifications were made to it after prolonged testing.

Components of the 4L80E Transmission

The 4L80E has been rated to support engines with up to 440 ft·lbs (597 N·m) of torque while its maximum output torque is 885 ft.

The transmission has also been rated to max GVWR of 18,000 and it was made for vehicles up to 8000 lbs. GVWR.

What’s more, this transmission takes advantage of two-shift solenoids, which were referred to as Shift Solenoid A & Shift Solenoid B.

The solenoids were enhanced to adhere to OBD II (On-Board Diagnostics revision 2) regulations and were renamed 1-2 Shift Solenoid & 2-3 Shift solenoid.

Upon activating or deactivating the solenoids in a predetermined pattern by the PCM, you can get four distinct gear ratios.

The 4L80E ratios in each gear are:

  • First: 2.48
  • Second: 1.48
  • Third: 1.00
  • Fourth: 0.75
  • Reverse: 2.07

Advancement in Design

The popularity of the 4L80E can be tied to a number of companies.

These companies have designed wiring and computer controls to enable the installation of the 4L80E into vehicles.

There’s Art Carr, for instance, that specializes in modifying the tail shaft housing to support a mechanical speedometer drive.

The tail shaft housing uses sophisticated Motec Systems computer controls or a factory-made diesel truck transmission computer.

The diesel truck transmission will also feature a custom chip and wiring harness to handle the transmission.

There’s also an outfit design featuring a custom cast-aluminum tail shaft housing.

This housing has a mechanical speedo drive and allows you to choose between different trans mounts for various applications.

In line with that, some companies have designed a simple and low-cost GM diesel computer, as well as, a custom wiring harness to operate the trans.

Comparing the 4L80E to the TH400 Transmission

Comparing the 4L80E with the TH400 transmission shows certain similarities.

The reason is not farfetched given that GM used a good number of TH400 parts and designs in the 4L80E.

The major difference was the addition of an overdrive gear that would need another gearset and a slightly longer (~1-1/2″) case.

Accordingly, a higher percentage of the internal components of the 4L80E transmission can be used in the TH400.

On both transmissions, the bell housing bolt pattern and flexplate are the same.

Therefore, the bell housing bolt pattern and flexplate of the 4L80E can be used in big- or small-blocks.

Another similarity is with the 4L80E having a large 32 spline output shaft in the different 2wd and 4wd applications.

On the other hand, a throttle-position sensor (TPS) mounted to the carburetor is used in the carbureted application.

Limitations of the 4L80E Transmission

While the 4L80E is a great transmission, it still has certain drawbacks. Some of these include:

Size:

The 4L80E is a large and heavy transmission even though it will still fit in nicely into most GM muscle cars.

A real-life use case of this transmission is in a ’69 Chevelle even though there was a need to pound the tunnel around 1/4-inch to support the cooler lines.

Price:

The 4L80E is a bit on the pricey side since it costs around $2,500 to $3,000 depending on your chosen converter.

This cost is even more expensive than a good performance 700-R4 that goes for $1,500.

Conclusion

The 4L80E brings a lot to the table even in the current year and as such, it should be your goto transmission if you’re looking for great performance while using an automatic trans.

You’ll find this transmission in a wide range of muscle cars and other rides where ruggedness and durability are desired.

It’s even better that a good number of the 4L80’s components can be interchanged into the TH400, hence, if you own the latter, you can still step it up a bit.

Nevertheless, be wary of the big and heavy size of this transmission, as well, as the high cost of procuring it.

It’s also advisable to let an auto shop or car repair shop handle your planned upgrades if you have little or no knowledge about stepping up your transmission. 

Which Performance Automatic Transmission is Best for Your Swap Project

engine swap

An ‘LS swap’ is a switch and installation of the engine. The specific LS engine you would like to start with will largely depend on the budget with which you have to work. It all matters on what your basic objectives are when carrying out an LS swap. Your budget size will also go a long way when choosing an engine.

Difference Between Manual Transmission and Automatic Transmission

Manual transmission engines are still in existence today even though there is a sophisticated type of engine, automatic transmission engine, that can perform the same function as the manual transmission. The main distinction between these two models of transmission is that when the vehicle is in motion, a manual transmission allows you to do more work. 

Manual transmission engine will allow you to put the car into separate gears that suit the road surface. This is the reason for the word “manual”. This is achieved by making use of the clutch pedal and a gear shift knob. To attain higher speeds, you have to manually shift gears using the gear shift knob. On the other hand, the automatic transmission does the grunt work for you, fluidly shifting gears as you step on the gas pedal.

The pain that comes with manually shifting gears in a manual transmission is having to do more work yourself while driving. However, there are benefits of choosing a manual transmission over the automatic transmission. The joy that comes with fuel minimization, vehicle control, less cost of maintenance cannot be overemphasized.

With heavy traffic, an automatic transmission vehicle could be the best alternative because it eliminates the difficult chore of starting and stopping the engine, decelerating and accelerating the vehicle. However, with a variety of working parts and how often they take to repair in mechanic workshops, purchasing an automatic transmission could be worrisome.

Engine swap

An engine swap is a method of removing the original engine of a vehicle and restoring it with another engine type. Typically, an engine swap is done because of engine failures and degradation. Sometimes, having a larger and stronger engine which makes the car which is more powerful or economical is one of the reasons a new engine is mounted. Occasionally, there might be a scarcity of spare parts for older engines, so it may be simpler and cheaper to maintain a new replacement.

Of course, you may be eager to know the intricacies of converting your current manual transmission vehicle into an automatic transmission. For your current manual transmission vehicle, I will walk you through the upsides and downsides of having this conversion carried out.

Advantages of Converting from Manual Transmission to Automatic Transmission

Less effort when driving

You don’t need to use a clutch pedal while using an automatic transmission. In crowded, mitigating or urban environments, you can also do away with altering the gear stick. An advantageous option for converting from manual to automatic would be the reduction of effort on one leg which controls the clutch pedal and one hand which grabs the stick shift.

Better manoeuvrability

With an automatic car, off-road driving gets easier. The amount of effort to drive the automatic vehicle smoothly would be much less compared to the manual transmission. An automatic transmission is also found for highway cruising, to provide a better riding experience.

High cost

The cost of purchasing the parts, paying a highly-skilled mechanic, would be the single greatest factor in thwarting car owners from this conversion process. Some of the parts that require complete change and reconfiguration include; electrical wiring, gearbox console, gear level, meter reading console, torque converter, drive shaft, electrical control system and flywheel.

High fuel consumption

A significant drop in fuel efficiency has been confirmed by those who have already had their engine gearbox modified. This dip can be a costly adjustment if you are clocking more than 1000 km per month.

Automatic Transmission with The Best Performance

More often, although, the problem is not about the engine, it is about the transmission that can be used. Before you know what works and what doesn’t, here’s a rundown of the major players and a summary of the timeline for transmission.

  • The Powerglide

From 1950 to 1973, the Powerglide with two gear ratios, or Glide as other people refer to it, could be defined in the same number of cycles as speeds, powerful and quick. On the road, it showed its power and endurance, and for the certainty that it only moved once was a secret to its everlasting racing success. Over time, its success overcame the need for a three-speed automatic and the factory demands decreased to 4- and 6-cylinder vehicles until it was replaced by the Turbo Hydramatic 250.

  • Turbo Hydramatic 400

In 1964, this sought-after and recognized transmission was first used. The Turbo Hydramatic 400 was a tough three-speed system that propelled its popularity for commercial and heavy-duty truck use.

  • The 700 R4 or 4L60

The 700R4 was unveiled in 1982, and the Turbo Hydramatic 350 was finally phased out in 1984. With four forward gears, it was one of the GM Turbo Hydramatic transmissions. It was also renamed, like others, in 1990 and called the 4L60. 

Based on throttle position and governor pressure, the 4L60 was still hydraulically shifted; it advanced to electronic shifting and became the 4L60E later in 1992.

Why 4L60E Is the Best for Your Swap Project

For a few reasons, the 4L60E is one of the most common transmissions for LS swap. It is known to be a strong and reliable transmission. It is also what originated to be the original automatic transmission giving backing to the majority of LS engines. 

Another remarkable feature of the 4L60E is that, since it is an advancement of the 700R4, without any alteration, it can match well in most old vehicles.

The crucial thing not to forget is that the 4L60E was much longer than the LS and there are a variety of different models, which means that any 4L60E is not an instant match for LS. 

Over the years, the case and remarkable portion of the controls have been changed, so it is very important to use the transmission codes and know what you have before using them.

Ultimate Guide to the 4L80E Transmission

4L80E Performance Transmission

The 4L80E transmission was introduced in the GM C/K Trucks line-up – to the delight of motorists – in 1991. The legendary TurboHydramatic TH400 automatic transmission was the 4L80E transmission’s immediate predecessor. It is constructed to a great extent on the 400 in strength and parts. The 4L80E also features a lock-up torque converter, an added overdrive gear, as well as state-of-the-art electronic controls. This automatic transmission has remained in production through the 2009+ model year.

In this post, you will learn more about the 4L80E transmission as well as its variant, i.e., the 4L85E. The latter is constructed such that it can efficiently handle heavy-duty use. Every reference to the 4L80E also applies to this variant, except where stated otherwise. 

Note that the terms ‘4L80’ and ‘4L85’ may be used without adding the suffix, ‘É.’ This is because every GM automatic is electronically controlled now and, therefore, doesn’t need differentiation. 

Let’s get to the meat of the matter.

The Development of the 4L80E Transmission

As mentioned briefly earlier, the 4L80E automatic transmission was directly developed from the TH400 transmission. The latter is a tough and enduring transmission at GM – as well as other marques. It was practically the last hold-out of the entire old-school automatics with no overdrive or lock-up converter.

GM quickly recognized a gap revealed by the rapidly expanding success of the 4L80E/700R4 automatic transmission. Although the 700R4 was a tough transmission, it could not really hold a candle to the TH400 transmission. 

And for this particular reason, GM had no choice but to start developing a pretty heavy-duty automatic overdrive.

GM relied heavily on – and used – several parts or components and designs derived from the TH400 transmission when developing the 4L80E. But the added overdrive gear gave the 4L80E an edge over its predecessor, even though it required a somewhat longer case and an extra gear set.

The rear tail housing bolt pattern was not tampered with in any way. However, its indexing bore diameter was efficiently changed. The 4L80E transmission features a large 32 spline output shaft – much like the TH400 transmission – in the numerous 2WD and 4WD applications.

The 4L80E features a die-cast aluminum case, just like most other GM automatics. However, the 4L80E never featured a removable bellhousing, unlike the 4L60E automatic transmission. Instead, the 4L80E transmission showcases an integrated bellhousing with the Chevrolet 90-degree engine bolt pattern only.

In 1991, GM trucks rolled out into the market, bearing the 4L80E automatic transmission. This included the Silverado, Sierra, Suburban, Hummer H1, etc.

The 4L80E automatic transmission is by no means perfect and has its share of glitches. However, it became a huge success and continued to be enhanced throughout its production span, even with extra changes entering when required.

In 2002, the 4L85 automatic transmission entered the market. A few differences between this transmission and the 4L80E include a 5-pinion reaction gearset, a 5-pinion output gearset, etc.

GM specified a brand-new automatic transmission fluid formulation in 2006, though this development was not regarded as a transmission change. The company required this fluid formulation’s warranty in the 4L80E series. Dexron VI, another brand, highly superseded its previous transmission fluids, claiming that it has significantly improved the transmission performance as well as a more extraordinary fluid life and transmission.

The 4L80E Automatic Transmission Technology

Every 4L80E automatic transmission makes use of electronic controls, which are generally from the Powertrain Control Module. Some vehicles using this automatic transmission come with shift maps that the driver can select, based on usage, including towing, etc. 

Part of the Powertrain Control Module’s strategy includes shift stabilization, which contributes significantly to reducing hunting.

The torque converter – when applied in factories – is heavily controlled via a PWM lock-up solenoid for seamless lock-up action. Despite this, several performance aficionados always prefer to efficiently reprogram the 4L80E automatic transmission in order to run as a very simple, ON-OFF solenoid.

The H1 received a 4L80 along with its dedicated T42 transmission computer in 2004. This automatic transmission also arrived with a considerably enhanced Park/Neutral safety switch and modified transmission line pressure solenoid. Other General Motors applications are still going to follow soon.

The TCM (Transmission Control Module) refers to the highly adaptive learning computer smartly integrated within the transmission valve body. It communicates efficiently with the Engine Control Module through the onboard vehicle CAN bus network. 

This is a departure from – and a return to – preceding automotive control systems within the industry. This is because the earlier versions of electronic transmissions made use of a separate control module. This module was later integrated right into the Engine Control Module and is now known as the ‘Power Control Modules.’

But now, this high-speed CAN network permits an incredibly high rate of data sharing between these units. This occurs in order to reach a collaboration between transmission and engine functions.

Since the 4L80E automatic transmissions are – on certain occasions – used in conversion applications with the earlier non-PCM-controlled engines, GM as well as aftermarket control modules are necessary. And they are now used to control the operation or function of the transmission in these specific scenarios.

The Specifications of the 4L80E Automatic Transmission

When you see the nomenclature of the 4L80E, it readily informs users that this is a longitudinally-mounted, 4-speed transmission designed for vehicles that weigh nothing less than 8000 lbs. The 4L80E has an RPO code – i.e. ‘MT1’ – manufactured domestically in GM’s Willow Run and Ypsilanti plants.

Here are the 4L80E ratios it features in each gear:

  • First: 2.48
  • Second: 1.48
  • Third: 1.00
  • Fourth: 075
  • Reverse 2.07

The maximum output torque of the 4L80E transmission is 885 ft. lbs.  while the top engine input torque is 440 ft. lbs. Die-cast aluminum is the transmission’s case. And it was designed for vehicles that weigh up to 8,000 lbs. GVWR as well as with engines up to 440 ft. lbs. of torque.

However, the 4L85 was primarily designed for automobiles that weigh up to 16,500 lbs. GVWR as well as with engines up to 460 ft. lbs. of torque. This transmission has an incredible towing capacity as it was up-rated to 22,000 lbs.

The 4L80E series requires a shifter with a 7-position quadrant: P, R, N, OD, D, 2, 1. The torque converter on this automatic transmission is a fluid turbine drive, much like those found on its predecessors, e.g., the 700R4, 4L60, TH350C.

The 4L80E also comes with a lock-up pressure plate for direct, mechanically-coupled driving from the engine crank. It is 26¼ inches long and boasts a 310mm torque converter.

Applications of the 4L80E Transmission

The 4L80E automatic transmission has several applications, such as:

  • Speed sensing
  • Transfer case adaptability
  • Jeep conversions
  • Engine compatibility

Conclusion

By now, you already know that the 4L80E automatic transmission is intelligently designed to meet transmission challenges. This implemented automatic transmission from the legendary General Motors has an extraordinary record in conversion situations and will always leave you super-impressed.

Sports Cars That Are Faster with an Automatic Performance Transmission

The Rise of Hybrid High-Performance Transmissions

Some luxury cars with automatic transmission include the Lexus ISF, BMW M4/M5, Audi S6/S8, and Porsche Panamera, to mention a few. Since there are two basic forms of transmission, many people have imagined reasons most high-horsepower and high-performance supercars of this nature are automatic only. A surge of uncertainty is always sparked among car lovers whether they should purchase a manual supercar or an automatic, which seems to be the latest fad.

We will clarify the variations between manual and automatic cars and why they have recently become more common. In contrast, they have abandoned the former and could soon become extinct in the automotive industry. According to reports, they used manual transmissions in 3.9 percent of new cars sold in the United States in 2013, while they found automatic transmissions in 67 percent of 2013 model-year vehicles.

Why are Most High-Performance Cars Automatic?

Almost all high-performance vehicles, sleek drives, supercars, or whatever name you can give to them are automatic only. When one considers the following list of the best sports cars with automatic transmissions, the argument above rings true:

Nissan GRT

Although the Nissan GTR was introduced in 2007, it still looks modern on the outside, with traditional Japanese muscle car styling. The 3.8-liter turbocharged engine, which produces 600hp and propels the GTR to 60mph in 2.48 seconds, is legendary. The all-wheel-drive system keeps the wheels from spinning, and the 6-speed automatic transmission makes fast, smooth shifts when required.

Koenigsegg Jesko

Koenigsegg has never made a vehicle that goes slower than 245 mph, and the Jesko, which was introduced in 2019 and is capable of 278 mph, continues the company’s supercar tradition. One of the most powerful engines ever fitted to a road car, with output ranging from 1281 to 1600 horsepower depending on fuel type. They considered the Jesko too quick for a manual transmission, so Koenigsegg installed a custom 9-speed automatic transmission instead. In 1.9 seconds, it speeds up from a standstill to 62 mph. The automatic transmission on Koenigsegg moves quicker than the driver can keep up with.

Audi TT RS

Audi’s 7-speed Direct Shift Gearbox is one of the best modern transmissions. It can be controlled manually, but leaving it automatically and engaging gear control is more accessible. The TT RS is powered by a 2.5-liter 5-cylinder engine that produces 394 horsepower and accelerates 62 mph in 3.6 seconds.

AMG GT C Roadster

The fresh air driving with a big strong V8 under the bonnet makes the Mercedes-Benz GT C roadster fascinating. While it is classified as having an automatic transmission, owners can change manually. With a 550hp double-turbo engine and a 7-speed double-clutch transmission that shifts swiftly than in a manual system, this car provides effortless output.

McLaren 620R

They built the 620R to be a road-legal GT4 race car without sacrificing its track heritage, with 610hp driving top speed to over 200mph.

It was obvious early in the testing process that choosing a manual transmission would cause slower lap times. McLaren’s inertia push technology and the 620R’s 7-speed SSG transmission were combined to achieve a 0-62mph time of 2.9 seconds.

A few reasons for the popularity of automatic supercars include:

Speed

For automatic transmissions, the only concern for a manufacturer is how quickly the car can be assembled.

Lexus, for example, first showed a car that could turn gears in 10 milliseconds before reducing it to 5 milliseconds. Lexus now says that its car will provide anything similar to, if not identical, lightning strikes or hummingbird wing flaps. If this is taken into account, it satisfies the need of the first class of users for something fast, wrapped up in an automated design.

Apart from Lexus, Ferrari, Porsche, Lamborghini, and McLaren have all taken to automatic transmissions and use them instead of a stick shift in their new models.

Cost of Design

The cost of developing an automatic car can be comparable to that of some manual cars, which has drawn manufacturers’ attention. Similarly, you might have found that certain manual cars in the same range cost the same as an automatic.

As a result, car manufacturers have targeted the first class of consumers because designing an automated car in the first place is less costly (sometimes) while still promising a smoother ride.

Manual and Automatic Transmission in Cars

Manual and automatic transmissions are the two primary methods of transmission used in automobiles. The system used to change gears is the major difference between automatic and manual transmissions. When you turn in an automatic, the car switches gear, while manual cars allow you to shift between gears using a clutch and gas pedals.

Regardless, all modes of transmission help transfer engine power to the drive axle, but in different ways.

How to choose the best Type of Transmission that Suit Your Needs

I will compare the manual and automatic transmissions side by side in this segment to show you where one fails, the other compensates.

1. Mode of Operations

A manual transmission promises to give you more power over your vehicle because you can maneuver it in as many ways as you see fit. You can downshift, slow down, or even stop the vehicle, and there’s a feeling that this allows some of the engine’s power to be transferred to the drive wheels, which may help you accelerate more quickly.

Alternatively, an automatic transmission that does most of the work for you allows you to concentrate more on the lane. If you’re stuck in traffic that moves slowly, stops, and then moves again, you’re less likely to get tired quickly.

2. Cost of maintenance

A manual car would undoubtedly be less expensive than an automatic vehicle, and its maintenance costs will be lower because of its simpler technology. However, remember you might need to change the clutch occasionally, which will cost you a few bucks.

Despite being faster and more convenient to drive, an automatic car has a higher maintenance cost. If there is ever a need for it, more sophisticated equipment and machinery would necessitate a high degree of knowledge and an additional expense.

3. Ease of Usage

Many who prefer an automatic car to a manual car attribute their decision to its ease of use. While driving a car with a manual transmission is easy, driving one with an automatic transmission is simpler because your limbs do not have to get used to shifting gears and clutching.

When negotiating steep inclines, less skilled drivers face a certain difficulty. With an automatic vehicle, the latter might be the least of your concerns because you can easily go up and down a slope.

Final Words

While manual cars were popular a century ago, ever-changing technological trends are heading toward the automated realm, where things are done more easily and quickly to improve people’s productivity. After taking a closer look at the manual and automatic transmission systems for the car segment, be able to make an informed decision about whether you want a manual or automatic supercar.

Overview of the 4R70w Transmission

4R70w Transmission

The 4R70W, a Ford transmission, is an evolution to the popular AODE and is often used interchangeably. Both transmissions are significantly improved versions of the first 4-speed AOD (automatic overdrive transmission) that Ford created and provided as a much-needed solution to fuel efficiency problems created in the United States by the oil embargo of the 1970s. Chrysler and General Motors followed swiftly with their respective versions.

And since then, several regulations and rules to considerably improve the quality of air and fuel efficiency have been published. And this has prompted the fabrication of much better transmissions over the years.

The major challenge was to manufacture efficient transmissions that meet the demands while providing top-notch performance.

This post will discuss the 4R70W and compare it to other well-known Ford transmissions, its pros, and cons, as well as how to enhance it, especially in terms of getting the best performance.

Brief History of the Ford 4R70W Transmission

Car manufacturers began to wise up in the ‘70s and started manufacturing fuel-efficient vehicles. And for this to happen successfully, the manufacturers had to sacrifice a handful of the speed and performance features that older models exhibited. However, driving fuel-efficient automobiles was environmentally and economically friendly and could cover more miles with far less fuel.

And by the time the price of oil rose about 400 percent, fuel-efficient vehicles had become very crucial. By 1980, Ford created the 4-speed automatic overdrive transmission (AOD).

Although the automatic overdrive transmission was relatively new, it still bore several features of old designs. The AOD efficiently replaced several older transmissions that Ford put out, including the C4, C5, as well as FMX. It wasn’t all that different from the FMX 3-speed automatics since common FMX components – such as the Ravigneaux gear train, etc. – were also part of its components.

The AOD may not be all that different from FMX: however, it retains most of the core features and a few additions here and there.

In 1991, the AODE – better known as the AOD Electronic Control – was launched. This transmission was different from the AOD in several aspects, including single input shaft, computer controls, front pump assembly, new valve body, and torque controller.

Stringent regulations on fuel efficiency improvement as well as air quality and significant improvements in technology have called for much better transmissions while making room for superb performance.

The truth is there is no perfect stock transmission. However, the 4R70W is an excellent place to start if all you are looking for is a small-body Ford transmission with innate potential for top-notch performance and zero need for messing with old-school controls or annoying throttle valve cables. But then, the 4R70W is also not a great place to end your search either.

The 4R70W Transmission Specs

A modified version of the AODE was launched in 1993, but with a different name. Nevertheless, both transmissions are interchangeable. The 4R70W arrived at the scene with the following specs:

  • 4 forward speeds
  • Rear-wheel drive
  • Wide gear ratio
  • 700 pound-feet torque rating

The gear ratios of the 4R70W transmission are:

  • First gear: 2.84
  • Second gear: 1.55
  • Third gear: 1:1
  • Fourth gear: 0.70

The respective gear ratios of the AOD are:

  • 1st gear: 2.40
  • 2nd gear: 1.47
  • 3rd gear: 1:2
  • 4th gear: 0.67

You can see the difference in gear ratios when you compare them side by side. It should also be noted that the cases and valve bodies of the AOD, AODE, as well as the 4R70W, are different. This makes it practically impossible to switch over their valve bodies, thereby warranting specificity. 

But you can actually take the gear train of the automatic overdrive transmission and shove it right into an automatic overdrive transmission electronic control.

Which is Better: the AOD or 4R70W?

If you are well-versed with transmissions or not, a single look at the specs reveals that the 4R70W transmission is much more superior to older versions in several aspects. But this is not to imply that it will remain the best option at all times.

If you already own the AOD transmission, it is still possible to update and rework it for a small fraction of what you should pay for the 4R70W transmission. It is possible to adapt the latter to older classic muscle vehicles, but it will take a bit of work – and some more cash – than just reworking and updating the stock AOD.

The same thing applies to automobiles with the AOD Electronic Controls in the 1990s. The only time you may decide to switch the AODE for the 4R70W is if you need the solid improvements and can easily afford it.

Pros and Cons of the 4R70W Transmission

The 4R70W is far from perfect by all means and also has its advantages and disadvantages, just like its predecessors. Here are some of the excellent qualities of this remarkable transmission, as well as a few shortcomings you should be aware of:

  • Pros

The most significant benefit that the 4R70W transmission brings to the table is its considerably improved overdrive band, a pretty solid input shaft, better front pump, and improved pinpoint precision control.

Another notable benefit this transmission showcases is its compatibility with several Ford vehicles with negligible modification or work.

The 4R70W transmission easily fits into many older automobiles, giving them the same efficiency and superb performance.

  • Cons

Overloading the 4R70W transmission is a bad idea. And that is why you should know what it can – and what it can’t – do. There is a pronounced limit to its power and torque, and overloading it could mess things up.

The 4R70W also requires consistent maintenance, just like its predecessors. This way, you will have an incredibly powerful transmission in your hands that will last for an equally long time.

Conclusion

As mentioned earlier, no stock transmission is perfect in every aspect. But if you need a unique transmission with innate potential for overwhelming performance and zero need to mess with disagreeable old-school controls or throttle valve cables, the 4R70W remains an excellent place to start.

Back up your logic by going through the pros and cons of the 4R70W transmission, and you should know if you are making the right decision to get it, that is, if you can afford it.

Start Your Own Ford AOD Transmission Rebuild

ford aod transmission rebuild - Gearstar

The oil crisis in 1973 brought a very harsh reality for motorists in America: fuel was going to become more expensive. And the only way out is to manufacture cars that use less without really sacrificing power more than necessary. And even when the oil crisis repeated itself much later within the decade, the Ford AOD (automatic overdrive) transmission came into the picture.

What to Do Before Your Ford AOD Transmission Rebuild

Before you start up a Ford AOD building project, you need to get your hands on the tools that will enable you to do the job. And a proper work setting is vital in order to make the project a success as well.

This is because automatic transmissions are known to cover a wide variety of incredibly tiny precision parts such as balls, valves, clips, pins, springs as well as other items. You need to also ensure that your workshop is impeccably clean, orderly, neat, and of course, well lit.

This last aspect is vitally important because some parts are tiny, and you can easily overlook them. This is why your shop environment should not have low lighting or lots of clutter. Every component is vital, especially when it comes to automatic transmissions. If you discover any parts left on your workbench when you are done with everything, then your fate is sealed: you are in deep trouble.

Once again, cleanliness is crucial and should never be taken for granted when working with automatic transmission. This is because the smallest grit or dirt can throw you off as it disturbs automatic transmissions’ precision tolerances. And when this happens, it can lead to severe malfunction and extremely poor performance.

Tiny grains of sand or house dust can cause a seal to tear or a valve to stick unceremoniously. All these could have severe impacts on the transmission function. And this is the primary reason why automatic transmissions should be bagged at all times, especially when you are not working on them.

If you live in an area known to be dusty, you should consider bagging your transmission and stowing it away in a clean storage room.

Safety Precautions to Stick to When Working On an Automatic Transmission

Ford AOD transmission rebuild also come with several safety issues that you will do well to keep in mind. Bear in mind that components and vehicles in general can maim or kill you if you are not so careful.

But you can avoid getting killed or maimed if you follow these suggestions carefully:

  • Use Only Nitrile Gloves

These are somewhat similar to the latex gloves commonly used in clinics or hospitals. Use nitrile gloves to protect your hands from solvents or other harsh chemicals. Undue exposure to these substances can cause severe skin dryness and even cancer.

Nitrile gloves also protect your skin from sharp edges of aluminum and iron castings.

  • Use Muffs or Earplugs

Power equipment can emit high-frequency noises which are severely damaging to the human ear. Therefore, use muffs or earplugs to protect your ears from the din of the equipment, electric motors, compressors, or gear and belt drives.

  • Protect Your Eyes and Face

Use goggles, safety glasses, along with a full face shield in order to protect your eyes and your entire face from flying debris, metal, and other foreign matter.

Keep rotating equipment away from you.

How you hold a cutting wheel and grinder is also vital and determines how safe you are. Therefore, make sure you keep the rotation of your cutting wheel/grinder away from you.

  • Get A Good Respirator

You should also protect your lungs with a suitable respirator since you may be working with alcohol- or petroleum-based cleaning solvents. Use respirators with charcoal cartridges to keep all particulates and chemicals away from your lungs.

Organizing the Components

Now that everything is set, you should start working on your AOD/AODE/4R70W build. Steels and clutch friction discs must mate with utmost precision. Ensure sliding valves glide right through the valve body without any hassle. Clean seals and servo pistons, and ensure they bind well since dirt can cause tolerance issues.

Tools, Equipment and Supplies

Ensure you have enough tools, equipment, and supplies for your work on the Ford AOD transmission rebuild. Most professional transmission workshops have ideal transmission-holding fixtures designed to support all transmission cases during assembly and disassembly.

You need compressed air for clearing debris. Check clutch pistons for perfect function. This is why it is highly advisable to carry out this entire process at a professionally-equipped workshop.

A Step-By-Step Method to Follow for Transmission Removal

Step 1: Get rid of any item in the way

Automatic transmission removal starts with removing any item that may get in the way. So, begin by removing exhaust systems, parking brake cables, wiring, H-pipe assemblies, etc. The latter may be difficult – but not impossible – to remove if it is welded together.

Step 2: Get rid of crossmember

As soon as the automatic transmission has been supported, unbolt and remove the crossmember. Replace crossmember bushings and then mount it with anything that ensures you win mileage and time.

Step 3: Dispatch the driveshaft

Create reference marks at the yoke and flange. This enables you to reinstall them easily in the same position by aligning the reference marks. This is where you rebuild the driveshaft and balance it with a slip yoke and new universal joints.

Ensure a professional check out the driveshaft for run-out or any other stress issues.

Step 4: Disconnect all accessories

Unplug the TV cable and shift linkages. Take a quick note of both the TV cable adjustment as well as the installation and cable manual-shift linkage before disassembly.

Step 5: Remove the Exhaust heat shield

The next step is to remove the exhaust heat shield. This makes it far easier to remove the automatic transmission. The job of the heat shield is to prevent the onslaught of extreme catalytic convert heat. When it is time to reinstall, you can reuse the heat shield.

Step 6: Remove the starter and Unplug the battery

Unplug the negative cable of the battery and then remove the starter. The small trigger lead always fires the solenoid in this application.

Step 7: Remove dust shield and bellhousing

Remove the flexplate/torque converter dust shield. This reveals the entire converter-to-flexplate locknuts and studs. You will set eyes on 4 locknuts. Replace them with new ones.

Rotate the engine manually, and you will be able to access the 4 locknuts.

Step 8: Disconnect the torque converter and flexplate

Remove the locknuts that keep the flexplate in place in order to free up the torque converter and automatic transmission. Make sure you use an excellent thread locker as well as new locknuts.

Step 9: Disconnect all transmission cooler lines

Disconnect every transmission cooler line. You need to replace both the cooler and the lines even if your automatic transmission did not fail. Band friction material, metal, and other debris can quickly become trapped in the cooler and lines. This could severely damage the new transmission.

Step 10: Unfasten bellhousing and lower transmission

Removing the bellhousing bolts may require the use of a 5/8-inch socket. You can remove most of these bolts right from underneath. Removing the top 2 bolts requires box-end wrenches, though this depends significantly on the firewall clearances.

Step 11: Examine the flexplate

Examine the flexplate for ring gear damage, cracks, and proper installation. You should also inspect the starter drive and search for the pan gasket leakage on the engine as well as the rear main seal.

If there are any problems or issues, correct them before you start the reassembly process.

Step 12: Get set to teardown

After removing the automatic overdrive, it becomes ready for a teardown. Teardown gives you the opportunity to learn more about transmission failure, i.e. if any has occurred. It also gives you the chance to scrutinize wear patterns that could cause severe problems in the future.

Step 13: Remove and inspect electrical components

Remove all sensors, fittings, and switches. Strip the transmission case completely bare for cleaning.

If you are carrying out the ford aod transmission rebuild at home or any other place other than your workshop, make sure all the parts have been cleaned professionally. Pressure-wash them with a suitable solvent if you are on a tight budget.

Conclusion

This is the step-by-step method of rebuilding and modifying a Ford automatic overdrive transmission. Make sure you adhere strictly to the steps and precautionary measures before you embark on the project.

Overview of the Performance 700R4 Transmission

Performance 700R4 Transmission - Gearstar

Having a piece of basic knowledge on how to service your 700R4 transmission is not a bad idea, so coming down here to read the step-by-step approach on how to get it done will be a worthwhile journey.

But before then, you must note that the 700R4 automatic transmission, also known as the “hydramatic,” was designed and launched by General Motor’s company in 1982 as a perfect substitute for TH350.

The 700R4 automatic transmission is a four-speed trans with powerful 30% overdrive situated at the fourth gear. This magnificent design was built to improve and economize fuel, among many other things.

That being said, doing an absolute auto transmission rebuild is an interesting option left only to the professionals, but adding one or two shifts or doing the overall trans service is something that anyone can tackle with the help of this guide.

How to Service Your GM 700R4 Transmission

The first thing to tackle in your sojourn to service your 700R4 transmission is the fluid. While it plays a key role in the auto trans, you can begin by replacing the filter. After all, that’s what the servicing is all about. So changing your 700R4 transmission filter regularly can extend the auto life cycle.

Without mincing words, below are the step-by-step approach on how to service your 700R4 transmission. This procedure is practically feasible for all seasoned General Motor (GM) automatic transmissions.

Step 1: Remove the Rearmost Bolts

The first thing you need to do in other to home-service your automatic transmission is to remove all the rearmost bolts. But before losing them, you should have a big drain pan waiting and ready.

That way, when the bolts are loosened toward the front rail, you will be able to control the pool of fluid that will flow out of the trans pan, and as such, you won’t make a big mess of yourself.

Step 2: Remove, Scrape and Clean the Gasket

After loosening the rearmost bolts with a stream of fluid flooding out of the trans pan, gently and completely place the pan on a clean earth surface so that the gasket can come off it with ease.

Sometimes, the gasket may come off in pieces, and at times, you may have to remove them manually. After which, you will scrape and clean the mounting surface. Take notice, it requires a thorough cleaning.

If it pleases you, you can use the solvents and carb washer to get the gasket pan cleaned up. And you can equally use a water-based degreaser (if you have it) in your garage sink.

Step 3: Remove the Transmission Filter

Having removed and cleaned the gasket, what is next in your 700R4 transmission services is to remove its filter. While attempting to remove it, what you see next is called valve body.

If you’ll be modifying and installing a shift kit, the valve body is what you are going to remove, but our main focus here is the filter and not the other way round!

So while you don’t have anything to do with the valve body, try to focus on how to safely remove the filter as this is exactly where many people do encounter problems when doing the transmission service themselves.

The problem there is that the seal that plugs the filter into its case often gets stiffed, harden, and stuck-up there. And if you attempt to shove another filter on top of it, it won’t seat, and it won’t fit into the pan.

So if you encountered a similar problem along the line, a plier with a pick and needle-nose will solve the problem.

Step 4: Trash the Drained Gasket Pan and Filter

If you are reading step 4, it means you’ve successfully removed the filter, and your gasket pan is fully drained. If yes, then keep reading but if the reverse is the case, repeat step 3 and check if your gasket pan is drained or still flowing.

At this point, the drained filter and gasket pan should be dropped into the dustbin, the fluid should be recycled, and the rearmost bolts should go into the sink.

Thereafter, everything should be cleaned up, and get ready to reinstall the transmission back, including the new filter and gasket.

Step 5: Install the New Filter

Remember that the old filter and gasket pan had to be trashed, so there is a need for new ones to be reinstated. Before you install the new filter, add a little fluid to its seal so that it can easily seats well in the case.

Having applied the fluid, gently push it into its place and after that, get the gasket pan ready. In doing that, wipe down the gasket pan mounting area with a lacquer thinner to ensure that it is free of debris.

Step 6: Install the New Gasket Pan

When you are sure that the gasket mounting area is free of any debris, apply a little adhesive to the pan, set it in place, and start tightening the bolts again.

In case you encounter any problem in so doing, try snugging the bolts down using another alternating pattern. But before then, make sure that the pan bolt you are using on the torque specs is not more or less than 80-inch-pounds.

Step 7: Top up the 700R4 Trans with Fluid

If you are reading this, it means you are almost done servicing your 700R4 automatic transmission for good. All that is left is for you is to add some fluid to replenish the lost ones in the cause of servicing it. Usually, auto 700R4 will take nothing less than six quarts of fluid after a service.

Step 7: Testing

Having added some fluid to your 700R4 transmission, your job is completed. However, you may have to run the vehicle to temperature, check your dipstick and carefully study its overall response to see if it is balanced or not.

But if you carefully follow the above steps, your vehicle will produce some sounds that are appealing to the ear.

Conclusion

There is no big deal on how to service auto 700R4 transmission, all that matters is to open the trans and change its filter and gasket pan. If you can keep repeating this process occasionally, your engine lifespan will increase.

How to Modify Your Ford AOD Transmission to Perfection

How to Modify Your Ford AOD Transmission to Perfection

Ford’s Automatic Overdrive (AOD) was firstly used in 1980 before it became an overly electronic controlled transmission AOD-E in 1991. There are simple, yet effective ways to modify your ford AOD transmission to perfection and that is what this blog post is covering.

Prior to commencing your Ford AOD transmission modifying project, it’s necessary you have an ideal work setting and most importantly, the required tools for the job all available. 

Since automatic overdrive transmissions entail several tiny precision parts like clips, valves, balls, springs, pins, and the likes, your workshop environment should be in order, neat, and well lit.

It is possible to modify your Ford AOD transmission perfectly by replacing some of its core internal components using aftermarket kits. Envision the Ford vintage AOD as a core component that needs to be replaced with the perfect parts to boost its performance.

Like Trudi Dufek’s 1963 Ford Falcon Sprint modification, modifying your vintage car means taking it to another level, and such is like the ace of spade to win a lady’s heart. Of course, we are going to show you how to make your AOD better.

Now, do consider the following points on how to modify your Ford AOD transmission to perfection:

1. Use the Perfect Aftermarket Parts

Selecting and using the right aftermarket parts will determine the kind of performance you get after modifying your Ford AOD transmission. The wider AOD overdrive band and reverse drum will take the load better.

When done right, the transmission should be able to take 800-1200 horsepower (hp) in some cases which overset or translate into a rugged and dependable AOD. You can also take it a step further should you go for the 4R70W. It has the ability to increase car acceleration as a result of its better gearing. 

In the same vein, the 4340 chrome-moly durable input shaft should be used too since it can deal with the input shaft breakage puzzle glaring in stock shafts. Consider the “A” Overdrive servo too to achieve the clamping pressure of the greater Overdrive band.

2. Adjust the Throttle Valve Cable

Modifying your Ford AOD into perfection also requires you to adjust the throttle valve cable. Hence, it’s very crucial you note that the throttle valve (TV) cable can be adjusted in two different ways.

One involves using the pressure gauge, and the other is doing away with it. However, you should make use of the pressure gauge by screwing it into the pressure port line which is located at the right side of the AOD transmission case.

Similarly, with a pressure gauge already screwed into the pressure port, you should see 0-5 per square inch (psi) at idle speed and 30 pounds’ psi per normal acceleration. 

At wide-open throttle, you should at least see 85 pounds’ psi of the line pressure. Thus, if the speed is idle, there will be a slack tension on the TV cable, meaning there should be no tension and no slack either.

Equally, if you will go for the other available option i.e. adjusting the TV cable without the pressure gauge during the installation process, the cable tension should not be slack also.

Be that as it may, applying the gear shifter should bring a gentle engagement result in place of a jolt. At this point, a test drive is very necessary starting with a soft acceleration and then after, a hard acceleration.

A light acceleration should produce a firm upshift time with a speed increase while a hard acceleration should deliver a delay but quite firm shifts. In case there is slippage, the cable tension should be increased. 

That is to say, under no circumstances should there be slippage. If there is any, the cable tension should be increased, or else, the transmission will overheat and burn.

3. Torque Converter Proper Installation

When it comes to Ford AOD modification, special care is needed for the torque converter installation because nothing stings AOD installers more than inappropriate torque converter installation.

Therefore, make sure that the torque converter is properly installed on both the basic and secondary shafts, front pump rotor and stator support to prevent front pump failure or damage. 

Also, make sure that there exist three moments that will enhance the converter to conveniently pop to the next rank. You will know if the converter has been placed into its right position the moment your hand can’t pass through the bell-housing and the converter.

4. Use AOD Adaptor and Conversion Kits

In the process of modifying Ford AOD transmission to perfection, torque converter installation and adjustment looks straightforward, when an orderly and methodical approach was used to ensure success.

However, with an AOD adaptor and conversion kit, you will be able to freely install an AOD in almost any vintage Mustang too, excluding the 200ci and 170ci inline-sixes.

Specifically, the California mustang AOD conversion kit doesn’t have an AOD adaptor. However, it does have a trans mount, flexplate, cross-member, throttle valve cable, ‘65’- ‘66’ parking brake bracket, slip yoke, adjustable manual shift linkage plus installation hardware.

Lastly, these kits will aid you to get overdrive mounted in your car efficiently in no time making your work lots easier with more productive results.

Conclusion

If you can commit your heart to it, you can build a perfect AOD transmission today. It all starts with making a choice between the 4R70W or AOD-E as your AOD core. You will also have to carefully pick the perfect internal components. After all, they will contribute immensely to the performance level of your Ford Falcon machine.

To round things up, the above-explained are simple but effective ways you need to master how to modify your Ford AOD transmission to perfection via the use of aftermarket kits and off-the-shelf components.